Marathon 3DL™ Q&A

The remarkable performance, durability, shapeholding and lightness of North's Marathon 3DL sails is the result of advanced sailmaking technology that may be unfamiliar to many cruising sailors. Following are answers to questions most commonly asked by our cruising customers about Marathon 3DL sails.

Why were Marathon 3DL sails developed?
The Marathon 3DL project originated with the belief that North could create a cruising product that combined the performance and shapeholding that 3DL sails are famous for with the durability of a Soft NorLam™ or SR/Gatorback™ Spectra sail. It took years of development and over 14 months of ocean testing, but the Marathon development team has created a truly revolutionary cruising sail.

How are the Marathon sails different from any other 3DL sails?
At its core, Marathon is essentially a 3DL sail, but there are some important differences. First, specially coated, standard modulus yarns are used instead of high modulus aramid, and the yarn layouts are engineered specifically for cruising. Second, a woven polyester composite called a TF™ taffeta/film is bonded to both sides of the sail, dramatically improving durability and UV resistance.

What is a "TF" film?
TF" is the name for a customized 1.7oz. NorLam taffeta/film that North developed for Marathon 3DL. The TF film not only protects the internal fiber matrix of the sail from chafe, puncture, UV degradation and off axis stretch, it also contains double the normal amount of titanium dioxide UV screening agents plus a fungicide to discourage mildew growth. To further enhance UV protection, each structural yarn is individually coated with titanium dioxide as well. TF films have proven to dramatically improve the durability of a 3DL laminate.

 

What is special about the new cruising yarn layouts?
North designers have tailored the headsail layouts for cruising by putting more yarn into the leech and foot to correspond with secondary head and tack locations for roller reefing. The mainsail layouts have also been optimized to place more yarn in highly loaded sail slide areas, at reef locations and at batten ends at the leech, which allows for moderately aggressive roach profiles. For most cruisers, vang and mainsheet tension is not as carefully monitored as in a racing situation. There is simply no better system for addressing mainsail and headsail reefing loads than 3DL.

A Marathon 3DL cruising main will hold its designed shape reefed just as effectively as when fully hoisted, and the base laminate is not subject to the permanent distortion that can happen with a reefed paneled sail. Marathon 3DL sails are the best reefing sails in the world.

What does the sail look like?
Cosmetically, Marathon 3DL sails appear similar to conventional woven polyester sails with the structural yarns faintly visible when sunlight shines through the sail. From off the boat the Marathon sails look elegant and subtly high-tech. From on board, they are every bit as smooth and well-shaped as a racing 3DL sail.

 

Are Marathon 3DL sails right for all cruising sailors?
The Marathon 3DL product is a purpose-designed performance cruising sail, and as such will appeal most to cruising sailors who appreciate speed and what it represents; for instance, shorter passages, improved weather strategy options, or being able to work yourself off a lee shore. For sailors who understand and enjoy active sail shape adjustment, there is nothing else on the market today that can compare with the Marathon 3DL product. However, these sails are not for every cruising sailor. For a true long-range cruiser, North's SR™ Spectra, Gatorback™ Spectra, or Offshore Spec NorDac™ construction may be more appropriate. North's premium paneled Spectra and Dacron products will provide more total miles of sailing than Marathon, but a lower level of performance.

Marathon 3DL are complicated, relatively expensive sails. The relatively high price compared to paneled polyester cruising sails may not fit the budget for some recreational sailors. Marathon 3DL sails are limited to luff lengths less than 30 meters. For luffs longer than 90 feet (30 meters), you should talk to your North Sails representative about a custom 3DL laminate with a TF taffeta/film option.

How durable are Marathon 3DL sails?
Durability is a measure of a sail's resistance to the everyday forms of torture that we subject them to: flogging, rig chafe, creasing due to roller furling and mainsail flaking, ripping due to snags, shock loads on accidental maneuvers, prolonged flogging and mistakes during reefing or unreefing. In all of these categories the Marathon product has proven to be as tough as our best laminated paneled sails (Soft NorLam, SR Spectra or Gatorback Spectra). Presumably a woven Dacron sail is the most rugged of all sail materials, but if a sailhandling error results in enough impact to damage a Marathon 3DL, Spectra or Soft NorLam sail, that same event would probably inflict similar damage on a woven Dacron sail as well.

How long can Marathon 3DL sails last compared to other cruising sails?
This is always a tricky one to answer because sail life can be described in terms of miles, hours or seasons of use before the fabric or laminate starts to fail. Just like a car, mileage is a factor... but there are hard miles and easy miles. Based on test data, we expect Marathon 3DL sails to deliver upwards of 2,000 hours of service, compared to about 2,500 hours for Spectra and 4,000 hours for premium Polyester. For most owners, this represents three full seasons of use from a Marathon 3DL sail. When it comes to shapeholding, however, Marathon 3DL is in a league of its own... superior to a Spectra sail and far superior to a woven polyester sail. At the end of it's lifespan, a Marathon 3DL sail should have virtually the same shape as the first day it was hoisted.

How well tested are Marathon sails?
Prior to introduction, prototype sails were built and tested on a wide range of boat types including the following:

1. Aerodyne 38 large roach mainsail and furling jib: @ 10,000 miles of use over a 24 month period with no structural problems.

2. Swan 44 Mainsail and furling jib: @ 2,400 miles use over a 17-month period with no structural problems.

3. Open 60 large roach mainsail and Solent jib: @ 20,000 miles use over 5-month period with no structural problems.

In the first 18 months of production hundreds of Marathon 3DL sails have been delivered and put to the test by sailors ranging from daytrippers to high latitude circumnavigators and not one significant structural or shape holding issue has been reported.