North Cloth - Fiber to Fabrics

 

PictureTraditional Polyester sailcloth is woven very tightly to produce a stable, durable fabric without excess fillers or laminates. In this close-up, the large, straight horizontal "fill" yarns are completely hidden by the tightly woven vertical "warp" yarns. In the sail, the lower-stretch fill yarns are oriented to handle the heaviest loads along the leech. North's NorDac™ family of carefully selected high-performance polyester yarns feature a tighter weave and greater stability than any woven polyester sail fabrics within their category. Traditional woven polyesters offer easy handling, long-term durability for cruisers and good performance for smaller racing sails... all at a moderate cost.
 
PicturePolyester laminates are the next step up in performance from woven polyesters. They combine Mylar™ film with polyester cloth in two or more plies. The much looser construction allows for flat, straight yarns, especially as compared to the pure woven cloth above, and a warp oriented layout. The cloth can be woven more loosely because the Mylar film provides diagonal stability. North NorLam™ laminated polyesters deliver lower stretch and lighter weight than woven polyesters. For cruisers, the laminate structure is typically a Mylar core with polyester cloth on both sides (see close-up left). For racers, a heavier, stiffer Mylar film is typically laminated to one or both sides of a cloth core.
   
PictureAramid, Spectra™/Dyneema and Spectra/Dyneema Carbon laminates offer maximum performance and minimum weight, though at a higher cost. Aramid and Spectra/Dyneema cloth are actually a weave of large aramid or Spectra/Dyneema warp fibers and polyester fill fibers. The weave is then laminated to a Mylar film (see inset). North Gatorback™ Aramid and Spectra/Dyneema feature an additional grid of Spectra/Dyneema yarn applied in a criss-cross pattern on top of the laminate to improve stability and durability (see next spread). North Gatorback™ Aramid is primarily used in racing and Gatorback and SR™ Spectra/Dyneema are favored by cruisers. The addition of Carbon to Spectra/Dyneema Gatorback creates a fantastically strong, high-performance material for large boats.
   
PictureSpinnaker cloth is woven from Nylon. In spinnaker cloth, one of the greatest challenges is making it as light as possible while retaining strength and incorporating enough yarn to minimize airflow through the weave. The photograph illustrates how carefully the yarns are flattened and laid out to achieve maximum cover. Coatings may be used to enhance stability and reduce porosity. North's Norlite™ and NorLon™ fabrics combine low stretch, excellent tear strength, specific porosity and superior color acceptance.